wastewater treatment project
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Scale: A community of 2,000 homes plus industrial/commercial facilities likely generates 0.5–1 million gallons per day (MGD) of wastewater, assuming 250–500 gallons per home daily plus additional industrial flows.
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Effluent Quality: 10-10-20 is a stringent standard, suitable for agricultural irrigation or even higher reuse applications (e.g., landscape irrigation or groundwater recharge). This requires advanced biological treatment, often paired with tertiary filtration or membrane systems.
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Buried/Discreet Systems: Residential areas prioritize aesthetics and odor control, favoring compact, underground, or enclosed designs.
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Expandability: Modular systems allow for phased construction or future growth.
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Biotech Focus: Biological treatment (e.g., membrane bioreactors [MBRs], moving bed biofilm reactors [MBBRs]) is preferred for its efficiency in reducing organic and nutrient loads.
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U.S. Supplier: Ensures compliance with EPA and state regulations, local support, and faster deployment.
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BioMicrobics, Inc. (Shawnee, Kansas)
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Solution: BioMicrobics offers the BioBarrier® MBR and MicroFAST® systems, designed for residential, commercial, and small municipal applications. Their MBR systems achieve high-quality effluent (BOD <5 mg/L, TSS <5 mg/L, TN <10 mg/L with nutrient removal packages), exceeding your 10-10-20 target.
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Why It Fits:
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Scalability: Modular units handle flows from 1,000 GPD to over 1 MGD, ideal for a 2,000-home community with industrial loads. Systems can be expanded by adding modules.
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Buried/Discreet: BioBarrier MBRs are compact and can be installed underground, minimizing visual and odor impact in residential areas.
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Agricultural Reuse: Effluent meets or exceeds standards for unrestricted reuse, including irrigation.
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Proven: Over 75,000 installations globally, with U.S. expertise in decentralized and large-scale projects.
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Biotech: Uses advanced biofilm and membrane technology for robust biological treatment.
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Additional Features:
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Energy-efficient designs reduce operational costs.
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Pre-engineered, factory-built systems speed up deployment.
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Local service network for maintenance and support.
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Source:
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Aquatech International (Canonsburg, Pennsylvania)
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Solution: Aquatech’s BioMOD™ MBR and MBBR systems are tailored for large-scale wastewater treatment, including municipal and industrial applications. These systems deliver effluent quality of BOD <5 mg/L, TSS <5 mg/L, and TN <15 mg/L with advanced nutrient removal.
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Why It Fits:
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Scale: Handles flows up to 5 MGD, suitable for your project’s estimated 0.5–1 MGD with room for industrial variability.
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Expandability: Packaged, modular designs allow phased expansion, critical for growing communities.
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Discreet: MBR systems have a small footprint and can be housed in enclosed structures or partially buried, reducing visibility.
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Agricultural Reuse: Meets stringent reuse standards, with case studies demonstrating water recycling for irrigation and industrial processes.
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U.S. Expertise: Decades of experience in North America, with a focus on compliance and sustainability.
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Additional Features:
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Integrates with zero liquid discharge (ZLD) or water reuse systems for enhanced sustainability.
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Offers remote monitoring and optimization services.
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Proven in food and beverage, biotech, and municipal sectors, aligning with mixed residential/industrial needs.
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Source:,
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Evoqua Water Technologies (Pittsburgh, Pennsylvania)
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Solution: Evoqua’s MEMCOR® MBR and Orbal® Oxidation Ditch systems provide advanced biological treatment for large-scale applications. MBRs achieve BOD <5 mg/L, TSS <2 mg/L, and TN <10 mg/L, while the Orbal system supports simultaneous nitrification/denitrification.
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Why It Fits:
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Scale: Designed for flows from 0.1 MGD to multi-MGD, perfect for a 2,000-home plus industrial project.
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Buried/Discreet: MBR systems are compact and can be installed in buried or enclosed configurations, ideal for residential aesthetics.
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Expandability: Modular MBR units allow easy scaling, and Evoqua offers retrofit options for future growth.
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Agricultural Reuse: Effluent exceeds 10-10-20, suitable for irrigation or discharge to sensitive environments.
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U.S. Presence: Nationwide service network ensures rapid deployment and support.
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Additional Features:
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Robust against variable industrial loads (e.g., high BOD from food processing).
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Energy-efficient aeration and membrane cleaning reduce costs.
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Extensive experience with EPA and state regulations.
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Source:
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Smith & Loveless, Inc. (Lenexa, Kansas)
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Solution: Smith & Loveless provides TITAN MBR™ and Field-Erected Treatment Plants for large-scale sanitary and industrial wastewater. Their MBRs deliver BOD <5 mg/L, TSS <2 mg/L, and TN <10 mg/L with nutrient removal options.
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Why It Fits:
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Scale: Handles 0.1–5 MGD, aligning with your project’s needs.
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Buried/Discreet: TITAN MBRs are pre-engineered for compact, below-grade installation, minimizing residential impact.
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Expandability: Field-erected plants can be customized and expanded, while MBRs are modular.
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Agricultural Reuse: Effluent meets reuse standards for irrigation, with options for advanced filtration.
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U.S. Supplier: Over 70 years of experience, with a strong domestic supply chain.
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Additional Features:
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High-strength waste handling for industrial/commercial flows.
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Low-maintenance designs with automated controls.
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Proven in decentralized and centralized applications.
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Source:
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bioprocessH2O (Portsmouth, Rhode Island)
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Solution: The bioPULSE™ MBR and MBBR systems are designed for complex wastewater, including biotech and industrial applications. Effluent quality reaches BOD <5 mg/L, TSS <5 mg/L, and TN <15 mg/L.
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Why It Fits:
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Scale: Custom systems handle 0.01–2 MGD, suitable for your project with industrial variability.
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Buried/Discreet: Compact MBRs can be buried or enclosed, with odor control for residential areas.
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Expandability: Modular designs support phased growth, with pilot testing available for custom needs.
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Agricultural Reuse: Effluent supports irrigation, with case studies in winery and food processing reuse.
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U.S. Expertise: Strong track record in North America, with hands-on project support.
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Additional Features:
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Handles high-BOD industrial waste (e.g., food, pharma).
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Offers turnkey solutions, from design to commissioning.
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Positive client testimonials for reliability and service.
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Source:
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Supplier
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System
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Effluent Quality
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Buried/Discreet
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Scalability
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Key Advantage
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|---|---|---|---|---|---|
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BioMicrobics
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BioBarrier MBR
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BOD <5, TSS <5, TN <10
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Yes
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High
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Residential focus, compact
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Aquatech
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BioMOD MBR/MBBR
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BOD <5, TSS <5, TN <15
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Partial
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High
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Industrial expertise, ZLD
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Evoqua
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MEMCOR MBR/Orbal
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BOD <5, TSS <2, TN <10
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Yes
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High
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Nationwide support, robust
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Smith & Loveless
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TITAN MBR
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BOD <5, TSS <2, TN <10
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Yes
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High
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Energy-efficient, proven
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bioprocessH2O
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bioPULSE MBR
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BOD <5, TSS <5, TN <15
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Yes
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Medium
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Custom industrial solutions
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Top Choice: BioMicrobics for its residential-focused, buried MBR systems, which are ideal for a 2,000-home community with discreet installation needs. Their proven track record and modular design make them a strong fit for rapid deployment and future expansion.
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For Industrial Loads: Aquatech or bioprocessH2O if industrial wastewater (e.g., high BOD from food processing) is significant. Both offer robust solutions for variable flows and complex effluents.
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For Large-Scale Reliability: Evoqua or Smith & Loveless for their extensive U.S. presence and ability to handle large, mixed-use projects with stringent regulatory compliance.
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Contact Suppliers: Reach out to BioMicrobics, Aquatech, and Evoqua for detailed proposals, including pilot testing or site-specific designs.
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Site Assessment: Confirm wastewater flow rates, industrial load characteristics, and local regulations (e.g., NPDES permits).
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Cost Estimates: Request CAPEX and OPEX breakdowns, focusing on energy efficiency and maintenance for buried systems.
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Permitting: Engage with local authorities early to ensure compliance with agricultural reuse standards.
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Research suggests Smith & Loveless, Inc. offers the best fit with buried systems for residential areas.
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It seems likely that Evoqua Water Technologies and bioprocessH2O can also meet large-scale needs with expandable systems.
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The evidence leans toward these suppliers achieving 10-10-20 effluent quality or better for agricultural use.
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Smith & Loveless, Inc.: Their Modular FAST system is designed for underground installation, ideal for residential aesthetics, and can handle large flows.
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Evoqua Water Technologies: Offers ADI® MBR systems, scalable and potentially adaptable for buried setups, with excellent effluent quality.
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bioprocessH2O: Provides custom MBR and MBBR systems, suitable for complex wastewaters, with options for underground designs.
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Aquatech International: Features BioMOD™ MBR systems, capable of high-capacity treatment, though buried options need confirmation.
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BioMicrobics, Inc.: Known for BioBarrier® MBR, compact and underground, but primarily for decentralized systems, may require scaling for large projects.
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Smith & Loveless, Inc.
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System: Modular FAST (Fixed Activated Sludge Treatment) System
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Details: This system is explicitly designed for underground installation, with a low profile and smaller footprint, making it ideal for residential areas. It is resistant to hydraulic shock loads, suitable for variable industrial flows, and can be fully out of sight, addressing aesthetic concerns. The system is modular, allowing for phased construction and future expansion, and is capable of handling flows suitable for large-scale projects (0.1 MGD – 5 MGD as per their field-erected plants, which share similar technology).
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Effluent Quality: While specific numbers weren’t directly stated, the system’s design for on-site discharge to leach fields/subsurface implies high-quality effluent, likely meeting or exceeding 10-10-20, given its use in sensitive environments.
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U.S. Presence: Headquartered in Lenexa, Kansas, with over 70 years of experience and a strong domestic supply chain.
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Evoqua Water Technologies (now part of Xylem)
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System: ADI® Membrane Bioreactor (MBR)
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Details: Evoqua’s ADI® MBR is an advanced activated sludge system using membrane separation, improving treatment performance compared to conventional systems. It achieves negligible BOD and TSS concentrations, with very low effluent phosphorus, and can handle a wide variety of industrial wastewaters. While not explicitly marketed as buried, MBR systems can be housed in underground tanks or enclosed structures, making them adaptable for residential areas. The system is modular, with capacities from 0.1 MGD to multi-MGD, suitable for the project’s scale.
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Effluent Quality: Achieves BOD <5 mg/L, TSS <5 mg/L, and TN <10 mg/L with nutrient removal, exceeding the 10-10-20 standard.
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U.S. Presence: Headquartered in Pittsburgh, Pennsylvania, with operations in over 150 locations across the U.S.
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bioprocessH2O
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System: Custom MBR and MBBR Systems
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Details: bioprocessH2O specializes in membrane bioreactors (MBR) and moving bed biofilm reactors (MBBR), offering custom solutions for complex wastewaters, including high-BOD industrial effluents. Their systems can be designed for underground or enclosed installations, suitable for residential aesthetics, and are modular for phased growth. They have over 250 installations in North America, indicating experience with large-scale projects.
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Effluent Quality: Can achieve BOD <5 mg/L, TSS <5 mg/L, and TN <15 mg/L, meeting the project’s agricultural reuse standards.
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Capacity: Handles flows from 0.01 MGD to 2 MGD, with scalability for industrial variability.
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U.S. Presence: Based in Portsmouth, Rhode Island, with a focus on North American markets.
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Aquatech International
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System: BioMOD™ MBR and MBBR Systems
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Details: Aquatech offers advanced biological treatment systems, including MBR and MBBR, tailored for large-scale municipal and industrial applications. While not explicitly mentioned as buried, their modular designs can likely be adapted for underground installations. They handle flows up to 5 MGD, suitable for the project’s scale, and integrate with zero liquid discharge (ZLD) for sustainability.
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Effluent Quality: Achieves BOD <5 mg/L, TSS <5 mg/L, and TN <15 mg/L, suitable for agricultural reuse.
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U.S. Presence: Headquartered in Canonsburg, Pennsylvania, with global experience and U.S. operations.
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BioMicrobics, Inc.
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System: BioBarrier® MBR
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Details: BioMicrobics offers the BioBarrier® MBR, a compact, underground system certified for water reuse (NSF/ANSI Std 350, class R), ideal for residential areas. It uses ultrafiltration membranes to remove organic pollutants and suspended solids, replacing traditional clarifiers and disinfection processes. While primarily marketed for decentralized systems, their recognition as the 2020 Global Decentralized Water & Wastewater Treatment Company of the Year suggests potential for scaling, though it may require multiple units for a project of this size.
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Effluent Quality: Achieves BOD <5 mg/L, TSS <5 mg/L, and TN <10 mg/L, exceeding the 10-10-20 standard.
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U.S. Presence: Headquartered in Shawnee, Kansas, with a focus on U.S. markets.
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Supplier
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System
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Effluent Quality (BOD/TSS/TN, mg/L)
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Buried/Hidden
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Scalability
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Capacity Range (MGD)
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Key Advantage
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|---|---|---|---|---|---|---|
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Smith & Loveless, Inc.
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Modular FAST
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Likely <10/<10/<20
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Yes
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High
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0.1–5
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Explicitly buried, ideal for residential
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Evoqua Water Tech.
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ADI® MBR
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<5/<5/<10
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Potential
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High
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0.1–multi
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High effluent quality, robust for industrial
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bioprocessH2O
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Custom MBR/MBBR
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<5/<5/<15
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Yes
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Medium
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0.01–2
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Custom solutions for complex wastewaters
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Aquatech International
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BioMOD™ MBR/MBBR
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<5/<5/<15
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Potential
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High
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Up to 5
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Large-scale, ZLD integration
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BioMicrobics, Inc.
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BioBarrier® MBR
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<5/<5/<10
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Yes
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Medium
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Decentralized, scalable with units
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Compact, underground, reuse certified
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Top Choice: Smith & Loveless, Inc. is recommended as the primary supplier due to their Modular FAST system’s explicit design for buried installations, scalability for large flows, and suitability for mixed residential and industrial applications. Their long history and U.S. presence ensure readiness for deployment.
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Alternative Options: For projects with significant industrial wastewater, Aquatech International or bioprocessH2O are strong alternatives, given their expertise in handling complex effluents. Evoqua Water Technologies is ideal for achieving the highest effluent quality, with potential for buried adaptations. BioMicrobics, Inc. is suitable for residential-focused areas but may require additional units for the project’s scale.
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Next Steps: Contact the suppliers for detailed proposals, including site-specific designs, cost estimates (CAPEX and OPEX), and pilot testing if needed. Conduct a site assessment to confirm flow rates, industrial load characteristics, and local regulations, such as NPDES permits, to ensure compliance with agricultural reuse standards.


